Services
ZUPBADURA offers comprehensive project implementation.
Modern machine park enables us to provide comprehensive execution of any order, including the installation of hydraulic, electrical and control systems.
Welding
Welding is one of the most important processes in our company. The correct process is supervised by personnel with IWE, EWE, IWT and IWI certifications. All welders are qualified and authorized. We carry out welding processes in accordance with WPQR procedures.
- Over 200 welding technologies, approved according to ISO 15614-1 and DNV-OS-C401 standards
- Welding of materials such as S355, S420, S460, S690, 1.4404, 1.4418
Painting
We perform painting using air and hydrodynamic spraying methods. We also offer shot blasting of steel surfaces according to ISO-8501-1 1988 standards. We perform surface dustiness tests, surface oily tests and salinity tests according to NORSOK M501 and FROSIO III system. We carry out paint coating quality tests (thickness, Pull Off tests and others). We have at our disposal:
- Hand washing and degreasing chamber with working dimensions of 5.0 m x 5.0 m x 4.2 m
- Two Sciteex dual-zone cabins with working dimensions of 15.0 m x 6.0 m x 5.0 m
- A blasting chamber with working dimensions: 15.0 m x 5.9 m x 5.1 m
Hydraulics
We offer a full service of fabrication and installation of plumbing systems. In this field we offer:
- System layout
- Fabrication of hoses and pipes
- Setting up and adjusting components
- Assembly of the system
- Flushing the system to the required oil cleanliness class
- Pressure test
- Preparation of as-built documentation
Electrical systems
We offer a comprehensive service for the execution and installation of electrical installations, including:
- Preparation and setup of boxes or cabinets with electrical wiring
- Installation of electrical systems on equipment, including those with Ex ATEX certification
- Electrical and control systems tests
Testing
We inspect and test the manufactured lifting machinery in our test center, which consists of five stations with capacities from 250Tm to 2,400Tm and voltages up to 690V. We have additional equipment: a container for service operators, weights up to 160T, test frames, shackles, etc. For other equipment, we individually design and manufacture test stands. We carry out:
- Motor and functional tests
- Load and durability tests
- Leakage tests
- Pressure tests
- Strength (strain gauge) tests
- Tests and measurements of vibrations
Quality
The highest quality of the machinery manufactured at ZUPBADURA GROUP is a priority for us, so we carry out each stage of production with care. Thus, we are sure that the customer receives a product that meets all of his expectations, and the machines made at ZUBADURA GROUP are safe to use and efficient in operation.
- We perform non-destructive testing (NDT), such as VT - visual testing; PT - penetrant testing; MT - magnetic particle testing; UT - ultrasonic testing and X-ray. All tests are performed by Level 2 and Level 3 certified inspectors
- We use a 3D Laser Tracker and a measuring arm to measure the devices
- The painting quality is guaranteed by the supervision of our own inspectors, certified with Frosio 2 and Frosio 3.
